Unplug the actuator on the front axle, drive around, see if it does it. If still blows, unplug the encoder motor on the transfer case, drive around, see if it does it. If it still does it, you can try replacing the switch. If that doesn't do it, you've either got an electrical short or a bad TCCM. Sometimes they can just reflash the TCCM and you won't need a new one.on my 2002 Tahoe it keeps blowing the fuse for the ATC (Auto transfer case for the 4WD) the "internets" say this happens often with drastic changes in weather ( and we have had 60's one day, 20's the next) but still seems odd.
Any other chevy truck owners with the Auto 4 Wheel Drive button have this issue? Its a cheap fix but I am thinking something larger looms?
This is all assuming you have no issues/noises from the TC itself.
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