Car is largely disassembled again. Engine block is all that remains in the engine bay. Trans it out, clutch is ready to go out for custom flywheel. Tore the rear suspension apart to replace the outer CV boots which were puking grease. HFS! One toe link was totally loose, the other was flat out missing the nut on the subframe side! This is what locates the rear wheels both fore/aft and side to side. That movement also left one of the two lower bolts that hold the rear hubs clinging for dear life! I'm not sure if the alignment guy just never tightened them, or if the vibration just backed them off. Needless to say, nylocks are going on, along with some blue loctite. It certainly explains the banging noise coming from the back of the car during my downshifts, though!
I did replace the last two rubber bushings with a solid bearing in one spot and sphericals in the other. I mangled one spherical by accident in the press, so there went $100 down the shitter. Other one went in no problem after I froze it. I never knew how bad the old rubber bushings were binding until I had these installed! Gave up on trying to beat/drill the old bushings out. Just torched them, knocked the sleeve out, and then the leftover clamshells came out without a fight.
I also gave Wilwood a call on the front brake issue. They said for my piston size, the front master cylinder should have been spec'd smaller by the company who designed it to increase line pressure. New master cylinder on order. Not looking forward to it, because it is a BITCH to get to (under/behind the dash), and requires grinding on the master to fit the pedal assembly. It should actually let my front brakes work and ease up on the pedal pressure some which will be nice, because I like being able to stop the car from 160 mph. I'm also installing a proportioning valve inline with the rear brakes so I am positive I've nipped the issue once and for all.